Fluss wheels, often referred to as "fluting wheels," are specialized grinding wheels used primarily in the tool and cutter grinding industry. These wheels are designed to create flutes or grooves in cutting tools, such as drills, end mills, and reamers. Fluting is a critical process in the manufacture of these tools, as it helps to create the necessary cutting edges and improves chip removal during machining. SAIDTOOL?s product line is dedicated to surface / cylindrical and internal grinding, specifically for moulds / dies and components in steel and hard metal.
Key Features of Fluss (Fluting) Wheels
1. Shape and Profile:
- Fluting wheels typically have a unique profile that matches the desired flute shape of the cutting tool. This can include straight flutes, helical flutes, or other specialized profiles.
2. Material:
- These wheels can be made from various abrasive materials, including diamond or CBN (Cubic Boron Nitride), depending on the material of the cutting tool being fluted.
- Diamond fluting wheels are used for carbide tools.
- CBN fluting wheels are used for high-speed steel (HSS) tools.
3. Bond Type:
- The bond type (resin, metal, or vitrified) affects the wheel’s performance and is selected based on the specific application and material being ground.
Applications of Fluss Wheels
1. Tool and Cutter Grinding:
- Used for grinding the flutes of drills, end mills, reamers, and other cutting tools.
- Essential in the production and resharpening of cutting tools to maintain their efficiency and precision.
2. Precision Engineering:
- Used in industries requiring high precision tools, such as aerospace, automotive, and medical device manufacturing.
Benefits of Using Fluss Wheels
1. Precision and Accuracy:
- Provide high levels of accuracy in creating flutes, ensuring the cutting tools perform efficiently and consistently.
2. Enhanced Tool Performance:
- Properly fluted tools result in better chip evacuation and improved cutting performance.
3. Durability:
- High-quality abrasive materials like diamond and CBN ensure long wheel life and reduced downtime.
4. Versatility:
- Available in various profiles and sizes to match different tool geometries and fluting requirements.
Considerations When Using Fluss Wheels
1. Wheel Selection:
- Choose the right abrasive material (diamond or CBN) based on the tool material.
- Select the appropriate wheel profile and size to match the tool’s flute design.
2. Operating Conditions:
- Maintain proper coolant flow to prevent overheating and ensure the wheel’s longevity.
- Optimize speed and feed rates to achieve the best grinding performance without damaging the tool or wheel.
3. Maintenance:
- Regularly dress the wheel to maintain its profile and cutting efficiency.
- Inspect the wheel for wear and damage before use to ensure safe and effective operation.
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