HYBRID BOND

Fiber Optics

HYBRID BOND

Hybrid Bond
Hybrid Bond1

HYBRID BOND - DIAMOND & CBN GRINDING WHEEL

The Hybrid Wheel having a hybrid structure of special metal bond and resin bond enables highly efficient and high grade grinding of material that are difficult to grind. Hybrid bonding technology combines the wear resistance of metal bonds with the porosity of resin bonds. The porous structure of the abrasive yields improved diamond/CBN exposure. Hybrid Wheels ensure higher material removal without compromising on the surface finish, while ensuring considerable reduction In cycle times.

Hybrid wheels are recommended for cutting tool manufacturers, diamond for tungsten carbide tools and CBN for HSS tools on CNC machines.
 

STRUCTURE OF HYBRID WHEEL

 

COMPARISON

SI No Resin Bond Metal Bond Vitrified Bond Hybrid Wheel
Stock removal General General High High
Freeness in cutting General Low High High
Wheel retention General High General High


HYBRID WHEEL - FEATURES

  • Improved grinding ability and longer tool life, thanks to an effective micro-segment of special metal bond. Hybrid bond boasts very long lifetime, reasonable heat dispersion, very high stock removal rate and fast feed speed.
  • Good surface roughness and minimal chipping thanks to the resin bond matrix.
  • Faster grinding and takes higher depth of cuts. Higher Grinding efficiency through continuous generation of Cutting Edge.
  • Hybrid wheels provide clean surface finish without heavily loading spindle.
  • Longer profile retention on the wheel.
  • Less or no dressing of the wheel and hence longer life of the wheel. Reduced Cycle Time
  • Lower overall cost per component produced is the bottom-line result.